Maintenance Specialist
Samancor
Witbank, ZA
6d ago

PURPOSE OF THE JOB

To continuously improve the Asset Capability Assurance process in a safe manner, through Root Cause Failure Analysis on high frequency and high cost breakdowns and analysing maintenance performance establishing benchmarks for improvement projects.

Ensures best practise Maintenance Systems are in place. Run improvement and other projects

Safety, Health, Environment and Quality :

  • Manage SHEQ compliance within the Process through effective use of the Toolbox
  • Utilise the Information Management System (IMS) to initiate, investigate and report SHEQ status
  • Customers :

  • Proactively seek ways of improving equipment reliability, planned maintenance and physical maintenance in the plant
  • Business Processes :

    Maintenance Support :

  • Initiate task list reviews
  • Develop maintenance plans (frequencies and maintainable items)
  • Initiate plan review and review maintenance plans
  • Assist with Capital Project forecasts, application, management and close-out
  • Assist in technology evaluation of plant components
  • Assistance on unplanned breakdowns and plant stoppages, projects and related
  • Complete MTTF analysis
  • Complete FEMA
  • Remain on the forefront of changes in terms of legalisation and relevant standards
  • Maintenance Data Analysis :

  • Perform Pareto analyses, correlation analyses and report top 5 chronic losses
  • Interview production personnel with regards to trips and Artisans with regards to repetitive trips
  • Solve problems and implement solutions :

  • Arrange RCFA investigation and facilitate the problem solving session
  • Analyse alternative solutions and recommend best solution / s based on :
  • Cost risk benefit analysis on key equipment performance parameters
  • Cost benefit to the organisation
  • Recommend best solutions to problems through the change management process
  • Record actions arising from RCFA
  • Monitor recurring failures related to implemented RCFA's (KPI until close out
  • Track Condition Monitoring (CM) results and initiate action plans
  • Analyse equipment failure history
  • Log equipment problems identified for further action
  • Develop a list of clear problem statements and business cases for problems requiring RCFA
  • Monitor and share Company-wide similarities / learning opportunities by using the Intranet Sites and SAP History
  • Monitor and advertise latest maintenance and technology developments
  • Develop, maintain and monitor adherence to maintenance standards and specifications
  • Review standard and safe operating and maintenance procedures
  • Work Analysis :

  • Ensure the latest techniques are being applied with respect to NDT and condition monitoring
  • Advise in building reliability and maintainability in the design of new or modified equipment
  • Ensure sustained FLAC improvements
  • Contractor Management :

  • Develop detailed scope of work for defined scope jobs
  • Supervision of Service providers
  • Rotables Management :

  • Maintain scope of Work data base (Specifications, Quality Plan, Witness points) and QA site visits
  • Growth :

  • Manage continuous improvement through operational excellence
  • Identify and implement continuous improvement projects through operational excellence
  • Shareholder Value :

  • Monitor and control section costs
  • Monitor and address over / under maintenance and spend
  • Behavioural Competencies :

  • Safety Leadership
  • Innovation
  • Planning, Organising and Control
  • Results Orientation
  • Problem Solving and Decision Making
  • Relating and Networking
  • Change Leadership
  • Business and Financial Acumen
  • Adhering to Values
  • Workplace Competencies :

    Skills :

  • Systems Management
  • Budget Control and management
  • Analytical
  • Project Management
  • Contractor Management
  • Ability to manage various tasks, projects and priorities concurrently
  • Ability to work under stress
  • Knowledge :

  • In depth technical / subject matter expert
  • OHSA, SANS and other related legal requirements and standards
  • B Degree or National Diploma in Electrical Engineering
  • 4 years relevant experience in the heavy Engineering industry
  • Experience in maintenance of Electric Arc Furnaces, Conveyors and Water Treatment will be advantageous
  • Closing date : 27 January 2022

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